No
sooner had I posted the last blog saying something like “thoroughly
enjoying ourselves in Denia” than Patrick says “let’s fill up
the gas tank from the jerrycans to have a full tank for the trip to
Ibiza.” It was almost 9 p.m., the sun was setting, the
temperatures were cooling, and we had not yet had dinner. But it’s
always good to get those jobs done with before settling down for the
evening, right?
We
added almost 15 litres to the tank before we heard that
characteristic gurgling / burping noise that tells us the tank is
full. I went to start dinner while Patrick cleaned up.
When
Patrick entered the aft cabin, he says “I smell diesel.” Cue
menacing 3-note musical passage of doom.
We
immediately opened the sliding hatch that exposes the fuel gauge
sensor, which was repositioned in Aguadulce a few weeks ago in an
attempt to get more realistic readings from the gauge (it was always
reading ¾ full). Diesel was weeping out in waves around the seal.
Patrick began frantically tightening the screws and discovered that
one of them turned in the void, digging into nothing at all. The
other three screws were tight. I pulled back the mattresses and
placed dishtowels everywhere to protect the bedding. Clearly, the
gauge was badly seated.
This
is when we had the bad idea to take out the screws to see what was
going on. As Patrick unscrewed the loose screw, a geyser of diesel
gushed up to a height of about 15 cm. He put his thumb over the
spout and after much kerfuffle we managed to get the screw back in
place and the leak reduced to a more manageable hemorage.
We
realized we had a big job on our hands so we quickly washed the
diesel off our hands and arms and began shifting all the bedding and
mattresses to the forward cabin. We then unscrewed the wood planks
that cover the gas tank to have a proper access to the problem. The
boat started to look like a war zone.
We
knew we needed to reduce the pressure on the tank by draining some of
the fuel away. We decided to try to siphon off some of the diesel by
using our new fuel pump given to us by new sailor friend Johannes in
Aguadulce. We stuck the intake tube about 1 meter down into the tank
fill hole, plugged the pump into the 12v socket and...(cue sound of
crickets)...nothing. No, not nothing. A small click, then nothing.
We soon realized we had blown the fuse of the 12 v socket. We reset
the fuse and tried again. Same thing. When we pulled the pump tube
out of the tank fill tube, it was dry. It wouldn’t have worked
anyway. (But Johannes, any ideas of what to try now? It worked so
well in Aguadulce !)
Our
next trick was to drain off some of the diesel through the fuel
filter assembly. This was messy and we probably only managed to
capture about half of the diesel in the collection of bowls and cups
placed under the filter in the small and irregular spaces available.
After what felt like a very long time, the hemorage finally slowed
then stopped. It was now 2 a.m. and we still hadn’t eaten dinner.
With
the pressure off, we could finally remove the fuel gauge sensor to
see what the problem was. The problem was evident: 5 screws, 7
holes. Apparently, the technician in Aguadulce, in repositioning the
sensor, created new holes when he screwed it back in place. When the
gauge was seated, it managed to cover one of the unused holes, but
one was left open to the air. We took photos in disbelief, rescrewed
it correctly, covered the patient, and left it for the morning.
(What? It IS morning already…).


With
4 or 5 buckets full of diesel, paper towels, sponges, towels, and
bowls hauled outside, I began the nasty job of cleaning the greasy
diesel off the tank and bilges. The odor was too strong to leave it
and just go to bed. I used my Spanish “Fairy” dishwashing
liquid, which seems to have a good reputation among cruisers for
cleaning up diesel. When I was in college, I worked summers at the
Texas A&M Oil Spill Control School in Galveston, Texas, moving
boats around to demonstration sites and cleaning up oil spill tanks
after student exercises involving dumping a variety of oil into the
tanks and trying to contain the spill with absorbent pads or chemical
dispersants. What miracle product did we use to clean up crude oil
spills? Dawn Dishwashing Liquid, of course. Best stuff ever. Fairy
did an okay job, but I would have paid big money for a little Dawn
that night.
Patrick
limped off to the shower at 3 a.m. I took a rapid sponge bath in the
cockpit and made dinner (ham and cheese for him, corn flakes for me).
We re-shifted the aft-cabin mattresses to the saloon and dug out a
place to sleep in the forward cabin.
The
next morning, we went to see the Jeanneau dealer here in Denia and
asked to have a technician come by to advise us on what kind of
product we could use to fill in the two extra holes, something that
works on plastic and doesn’t mind being soaked regularly in diesel.
The tech said that Kent’s Assembly Adhesive MS Polymere
Multi-usage silicone was the right way to go, and he resealed the
gauge using the correct holes this time. He also helped us chase out
the air bubble from the fuel lines caused by our using the fuel
filter to drain off the diesel. (I am still keeping my fingers
crossed that we don’t have some lingering air bubble waiting to
choke the motor…). After 24-hours of drying time for the silicone,
we timidly refilled the tank from the jerrycan and declared the leak
fixed.
The
diesel odor lingered. I looked under the floor boards in the bilges
again and saw a new puddle of diesel where I had already cleaned ! I
quickly realized that there was still much more diesel hiding UNDER
the fuel tank and the water tank and in the labyrinth of bilges and
drains around the motor compartment, and that it was slowly making
itself known each time the boat rocked.
With
me watching the bilges, Patrick began rocking the boat outside by
leaning in then out from the shrouds, like a kid on a swingset (or
seesaw?). The small puddle turned into sloshing waves, and I
realized there was more than could be simply wiped up with a sponge.
Patrick
pulled out his trusty hand pump that we use for oil changes and we
fit a small plastic tube into the larger existing tube to give us a
long and flexible intake to snake under the tanks and into the bilge
drains. Thus armed, we sucked out a mind-boggling 5 litres more !
After getting out all of the diesel, we decided it was best to flood
the area with Fairy liquid in hot water, followed by more rocking the
boat. (I’m sure we amused the spectators but no one asked any
stupid questions). The odor was still fairly strong, so I attacked
again with Don Limpio (Mr. Clean). This time, we were sure, we had
pumped out all of the diesel and the odor had disappeared. We slept
in the forward cabin again to give the aft cabin time to air out with
all of the boards up.
This
morning, everything was fresh and dry. As I prepared for a big
shopping trip, I pulled up one of the floor boards in the galley to
make an inventory of our cans and bottles stored there and… you can
guess...DIESEL EVERYWHERE. How could that be??? I already checked
that compartment earlier and there was nothing !!! I took everything
out, one can at a time, dripping diesel and threw everything onto old
newspapers in the cockpit (note: a collection of old newspapers is
mandatory cruising kit.) I opened up all of the floorboards in the
area and found diesel in 3 other compartments. I called Patrick and
his pump back into action and we drained off another 2 litres of a
frothy panaché of diesel
and Don Limpio. Re-fairy liquid, re-Don Limpio, re-dry, wash the
cans and bottles one by one, replace.
But
wait… this story just keeps getting better !
A
six-pack of coke in its plastic wrapper was thoroughly soaked in
diesel. I took a kitchen knife to cut away the plastic and, with the
greasy diesel everywhere, the knife slipped and pierced one of the
cans. A coke geyser sprayed out but I managed to get my thumb on it
fairly quickly. I moved the can into the kitchen sink (bad idea) and
it slipped out of my hand. Now the can was REALLY angry and spewed
everywhere, like a backyard water toy, spinning and spraying. I took
it full in the face first, and groping half-blind, finally managed to
grab it and crack it open to release the rest of the pressure. When
the battle was over, the sight was truly impressive: small droplets
of coke over ½ the saloon ceiling, the curtains, the aft cabin door
and wall, the companion ways walls and stairs, and the bathroom door.
Did I really need this? I’m just sorry Patrick wasn’t around to
see the spectacle.
We
are exhausted but we THINK we have finally sopped up the most of the
15 litres we lost. Three days later, I am still finding little
coffee-spoon sized puddles here and there and I suspect the battle
will continue for quite awhile. We both look like we’ve been in a
fight with angry cats with our arms scratched from the wooden
compartment hatches into the bilges around the tank and those bloody
cut-off tie wraps (why do we insist on cutting them off? Why not
just leave those soft dangly bits as they are?) Patrick had a
migraine last night from the diesel fumes and I felt like vomiting
this morning.
Of
course we are complaining to Jeanneau about the technician in
Aguadulce who made two extra holes for us. The technician created
the problem when the boat was still under warranty, but now the boat
is no longer under warranty as the Denia technician tries to repair
the mistakes of his colleague. We are arguing with Jeanneau to take
this into account, as well as the 2 extra nights we had to spend in
port to fix the problem.
Bright
side? I have the cleanest bilges ever. Lessons learned? Watch
technicians like a hawk, even if it makes them uncomfortable.
Addendum:
Bright side Number 2 !! The email written to Jeanneau France got
immediate results !! They are going to pay for the work here in
Denia, even though the boat in officially no longer under warranty,
AND they are going to reimburse us for our extra 2 nights here in the
port. Woo Hoo !!
Patrick
says we need a vacation.
Just
checked the weather for tomorrow. No wind, or light wind in the
nose. Oh well – we’ll have to motor most of the way. We have
too much diesel on our hands anyway.