A mere 48
hours before Spray was to undergo a 6-hour inspection and put into the water,
we discovered that the toilet evacuation valve was stuck.
In English:
stuck but good. In French: stuck from
Chez Stuck.
It was
stuck last year, too, so tried the same things that worked the last time: WD-40, a hammer, cleaning with long tube brush, and vinegar. But this time it didn't work. Web forums suggested progressively aggressive
chemical treatments: vinegar first, then Coca Cola (note: apparently Lite and
Zero are no good for this), and if all else fails, hydrochloric acid
(10%). We tried the Coke, I’m
embarrassed to say, and decided that the acid was just over the top. It was time to admit defeat and change the
valve.
The first
challenge was to remove the old valve without damaging the thru-hull fitting. Sub-challenge 1: procure appropriate tools. The local mechanics
loaned Patrick a manly man’s wrench, and I loaned him my hairdryer. Both were essential to unscrew the first
locking ring and tug off the hose. The
real test was trying to get the valve assembly off the thru-hull. After about 15 minutes of grunting and
sweating with both the wrench and hairdryer, it gave way. All of it.
Thru-hull included.
After an animated debate about how to proceed, we agreed (read: I won) that we shouldn't mess
around with something that is a possible safety risk and decided to call a
pro. The mechanic assured us that we
hadn't done anything wrong and that it is exceedingly rare to be able to remove
the valve without unseating the thru-hull as well.
This morning,
he came to our rescue, 24 hours before inspection and splash-down. To our surprise, he began by cutting into the
thru-hull seating from the OUTSIDE of the boat, which now makes perfect sense
to us. If you look at the bottom locking
ring on thru-hull fitting from the inside of the boat (that hexagonal ring at the
bottom of the thru-hull fitting now corroded to a light green in the photo above), there’s no way to get at it with a wrench
because it’s counter-sunk. The only way
to remove the assembly is to cut small sections in the outside ring, then take
a hammer and hefty screwdriver and peel away the little sections. Once that is done, the assembly can be
removed from the inside of the boat.
While the
mechanic took the assembly back to the shop to pry off and clean the elbow from the old
valve with more tools we don’t have, he loaned us a heat gun (having scoffed at
my hairdryer) and we were charged with extracting the top joint fitting from
the evacuation hose. After a startlingly
short time, I smelled burning rubber and before I could voice my concern,
Patrick cried victory.
![]() |
| Still smokin !! |
The rest
was relatively simple. The thru-hull was
fixed into the hole with a generous amount of Sika 291 and the new assembly was
screwed into place. This manoeuvre required
two people, though: one to screw the assembly from the inside of the boat and
another to hold and block the thru-hull fitting from the outside to keep it
from turning. The inside of the
thru-hull has two ridiculously small bumps that are supposed to help you grip and
hold the fitting, but we can report that they are only mildly useful. The last step is to reattach the to the
fitting and tighten down the hose clamps.
I was afraid that Patrick’s antics with the heat gun had deformed the
hose beyond repair but apparently it was used to such abuse.
The procedure
lasted 1.5 hours and cost about 160 Euros.
We’re thankful that it could be done in time for our rendez-vous with
the water tomorrow and we realize that even if we had known what to do, we didn't
have the tools to do it well. But next
time, I assured Patrick, we can try it ourselves. (Note to self: Christmas present for Pat is a
mega-wrench and a heat gun. Well, maybe just the wrench...)
Inspection
tomorrow !









































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